Treatment of industrial water and process media
Separation, filtration, treatment!
Individual requirements need convincing solutions
Innovative, sophisticated and clever plant systems are available for the treatment of wastewater and process water.
Innovative, sophisticated and clever plant systems are available for the treatment of wastewater and process water.
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Light liquid separators are classically used wherever water has to be cleaned or separated from oils and other light liquids. This is the case in a large number of industrial sites, but also in craft or service businesses (e.g. car washes).
LK Metallwaren draws on decades of proven, mature technologies in the design and manufacture of separator systems. In this process, the oil is separated without filters via a double-acting oil separation principle (continuous and discontinuous feed) into an integrated oil reservoir.
Our special expertise here lies in the flexible adaptation of components to the requirements of our customers.
Within the scope of variable positioning options, the above-ground installation of the separator can avoid costly earthmoving work, or the use of “mobile” variants can make it possible to move them from A to B as quickly as possible.
Thanks to the corrosion-resistant and particularly stable design using the TIG process (welded V2A stainless steel) and a design without moving parts, cleaning and maintenance requirements can be reduced to a minimum. When dimensioning the systems, the two types are available for sizes from NS 1.5 to NS 100: UNO (one chamber, aligned to height) and DUO (two chambers, aligned to length).
You want more information and technical details about our light liquid separator?
We will gladly send you our information brochure or take care of your personal inquiry.
You want more information and technical details about our light liquid separator?
We will gladly send you our information brochure or take care of your personal inquiry.
Sludge traps from LK Metallwaren form coherent, fully developed systems: however, they can also be combined with other (overlapping) systems in the best possible way. This is especially true for the combination of sedimentation and LK oil separators, to which they can be directly adapted as stilling and pre-separation tanks. Its height-adjustable partition also ensures optimum separation of the particles contained in the medium in the sludge or heavy phase.
The special quality of our stainless steel tanks is reflected – in comparison with painted steel or plastic tanks, for example – in their far above-average product service life, with operating times of well over ten years. Another advantage of the LK sludge tank is the low maintenance it entails.
The rectangular floor plan ensures the best possible utilization of space on site and can also be adapted to complex installation situations or application specifics. Not only the shape, but also the dimensions are selectable here within a wide range.
The possible volumes range from 50 liters to 50 cubic meters as standard, larger room dimensions are also possible on request. In addition, we manufacture all types of (stainless) steel containers, including collection, template, buffer, working and stacking containers, according to appropriate specifications!
Individual plant design with standardized components: This is our offer for users of filtration plants and processes. Whether for use in the metalworking industry, for surface treatments, in the automotive sector or plant engineering, we are able to tailor our system configurations to your exact requirements. This applies not only to special features involving the use of special, customer-specific media.
Thanks to the modular design we use, the filter systems can be scaled with a high span and can be integrated into existing systems almost at will, even in complex space situations.
Our membrane cleaning system is particularly efficient due to its specific cleaning process, which can be heated with heat exchangers, as it obtains a large part of its heating energy, e.g. from the use of waste or process heat.
By using particularly high-quality materials such as stainless steel and ceramics (for the membrane), we guarantee a far above-average longevity as well as long maintenance intervals with little time and material expenditure for the operator.
Would you like more information and technical details about our chemical-physical plants?
We will gladly send you our information brochure or take care of your personal inquiry.
The operation of tangential separators in water treatment is designed for the different flow behavior and density differences of water, light liquids and sediments. Simple separators separate the sediments from the liquid by sinking. By applying centrifugal and radial forces, the tangential separator is able to separate light liquids and sediments (the latter up to a particle size of 5 µm) simultaneously.
The special effectiveness of LK tangential separators is based on their three-phase separation, consisting of light phase, clean water phase and sediment phase, as well as a double-acting oil extractor. The high design allows small footprints, so that the separator can be integrated even in confined spaces.
In addition, LK tangential separators are ideally suited for pretreatment for subsequent filtration or further water treatment stages; in this function, they can usually be retrofitted to existing plants without complications. This is an option especially if the aim is to effectively relieve the subsequent procedures. In conjunction with the light liquid separator, the tangential separator ensures maximum reliable separation of heavy and light phases – especially in the case of high dirt loads and media that are difficult to separate.
For general protection against the pollution of water bodies, the Water Resources Act (WHG) stipulates that the amount of pollutants contained in wastewater must be pollutants as possible according to the current state of the art. Accordingly, the wastewater generated by commercial and industrial cleaning processes must be precleaned as far as possible of impurities: Dirt, paint residues, oils or heavy metals must be pre-cleaned – regardless of whether they are present as particles, in emulsions or in dissolved form.
To enable pure water quality in accordance with legal requirements or special customer requirements, we offer the entire spectrum of services in wastewater treatment in the field of chemical-physical (CP) plants: from robust, space-saving compact plants to complete plants for standard or complex requirements.
Regardless of the processes used (flotation, flocculation or chemical treatment), the modular plant concept forms the basis for an individually adapted, customer-specific design.
Another important advantage of CP systems: Our systems can be operated independently of the existing plant structure and are ready for immediate use after completion.
As a specialist company certified in accordance with the specialist company certified, LK Metallwaren offers a reliable all-round service for all legally prescribed maintenance measures and general inspections of separator systems.
The added value we offer you lies in the reliability of our expertise: You benefit from our many years of experience in the maintenance and inspection of separator systems. You can rely on our knowledge and expertise: We are always at your side with advice and support!
From planning to commissioning and maintenance of the wastewater treatment plant. As a manufacturer of separator systems, LK Metallwaren also undertakes the technical adaptation, refurbishment and repair of existing systems of all makes and installation situations, as well as the construction of new modern water treatment systems if required and necessary.
Would you like more information and technical details on our individual components?
We will gladly send you our information brochure or take care of your personal inquiry.
Whether for the plastics or metal processing sector, for the environmental or chemical industry: LK Metallwaren will build you exactly the plant you need for your applications with your individual requirements in your specific industry environment.
You can benefit maximally from our decades of experience in plant engineering if you have the complete plant configured and delivered by us – with system components that come from our production.
In this context, LK Metallwaren offers its customers all systems that are necessary for the realization of all relevant process steps in water treatment. This has the advantage that we can optimally coordinate the individual subsystems – both dimensionally and functionally – and connect them via the control system. In this way, we can prove to you in the best possible way that a total solution can be much more than the sum of the individual solutions that are integrated into it.
A high-quality, particularly durable overall solution down to the last detail must be accompanied by an appropriate service package. We offer it in full: test run, assembly, instruction, maintenance service, repair, operation, monitoring and of course the supply of consumables and spare parts!
We not only develop and configure partial or complete systems, but also manufacture individual components that are crucial for the smooth operation and high (energy) efficiency of your plant.
The construction of control systems and switch cabinets is part of our production – on request with integrated remote monitoring and fault message output. In addition, we manufacture other accessories and spare parts for your equipment, including:
This not only as a standard design, but also always in an application-specific design.